How to optimise material handling

As a logistics or shipping business, optimizing material handling can reduce the risk of lost or damaged goods. In every manufacturing company, material handling and management systems are part of the daily routine. Optimising this process is crucial, especially for the manufacturing industry. Let’s take a look at how to optimise material handling and the benefits of doing so. 

What is material handling? 

Material handling is how goods are hauled, stored, and protected throughout the supply chain right from the manufacturing process up until delivery. Material handling typically uses automation machines such as robot units, conveyor belts and packaging technology. Manual handling falls under the umbrella term of material handling, however manual handling refers to the use of the human body to lift and move objects.

What is material management?

Material management involves the planning and implementation of the supply chain to complete the company requirements. A successful material handling process allows materials to be handled efficiently and safely. Enabling a smooth transfer from the original source to the final destination. Without proper material handling procedures, there can also be health and safety issues as there is such high involvement of raw materials and machinery. 

Tips for optimising materials handling

Measure and assess existing processes 

The first step toward improving the material handling process is figuring out where you stand currently by assessing your current processes and their successes. It’s also important to consider the materials and operation costs associated with moving materials, such as utilities, fuel, and machinery. Once this data has been collected, you can begin planning for future processes and decide where to cut costs. 

Simplify your processes 

Keeping things simple is key in material handling. Not only does this save the company time, money and resources but also keeps things flowing smoothly. For instance, if you move finished products to a loading dock instead of storing them away, you not only cut a process out but also offer quicker delivery, benefiting both the company and the consumer. 

Making sure to update machinery and technology will also keep things simple as that is the way the digital world is naturally going. This can include computer systems or machinery parts which you want to use more efficiently.

Storage layout 

Storage is a huge step in the supply chain, especially for construction industries. Storing goods not only results in a financial loss but also adds another step into the handling process. The storage of raw materials can be expensive, especially for materials that need selected care such as hazardous products or delicate goods. 

By assessing your storage space, you can find ways to utilise it better. Simply by placing products closer together and adding shelves and organisers. You should also consider whether or not everything in the storage unit actually needs to be there. 

Invest in automation 

Automating material handling is beneficial for both internal and external clients. These modern softwares not only reduce manual work but also delivers consistency and predictability, reducing operation costs. This high-tech machinery typically comes with a control panel to ensure you still have some level of authority. 

Automated material handling systems are definitely an expensive investment, however, they can pay off in the long run. A few advantages of automated systems include reducing the risk of human errors, saving money, avoiding losses and damage, accuracy and reduced waste.